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Blasting
Range - Blasting Room
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The
CMV blasting rooms with automatic reclaim of the abrasive
material can operate with any type of abrasive material, such
as, for example, carbon steel grit, stainless steel grit, micro
glass spheres, aluminum oxide, plastic abrasive materials, etc.;
which always ensure a very high productivity index, since
abrasive material recycling is automatically and simultaneously
done, which allows the immediate restart of works when the load
of abrasive material of the load of blasting machine is depleted.
This abrasive material reclaim system requires extremely reduced
foundations, and can optionally be built without the need of
foundations, or still on container type mobile rooms.
Optionally, CMV can supply room kits with the components that
are necessary for the client, such as, for example, and
automatic or semi-automatic abrasive material reclaim system,
exhaust systems, etc., which will always fully meet the safety
and environmental standards.
1) Doors: The service door
is built in welded profiles and has a closing in steel plates,
and is internally coated with abrasion resistant rubber. An
exclusive sealing system prevents the loss of abrasive materials
and makes the closing of the doors possible, without effort.
Optionally, two doors can be supplied (tunnel type room) and one
door for the operator. Sensors connected to the doors
automatically interrupt the blasting operation when one of them
is opened.
2) Luminaries: Each one
features four 40W fluorescent lamps. Their construction and
positioning enable maximum utilization of the luminosity. The
fastening system allows easy removal, for maintenance.
3) Control panel: Mounted on a shielded cabinet, it has thermal
protection and interlocking for the motors, which makes it
impossible to connect them in the incorrect order. Optionally,
it is supplied with a PLC for the automatic control of the
equipment. It meets the most important international standards,
among which the 60204-1 of the EEC.
4) Working chambers: Built
in steel plate profiles and bolted one to another, they are
modulated in order to satisfy any dimension in height, width and
length. Inside (except on the ceiling) there is a rubber coating
that protects them against abrasion and helps in the acoustic
insulation.
5) Horizontal transportation of
abrasive material: This system combines the drive of
scraper carts that conduct the abrasive material to the center
of the working chamber, where it is collected by a screw
conveyor (in some cases by a belt conveyor) which conducts the
abrasive material up to the foot of the bucket elevator (abrasive
materials purifier). On the whole floor surface, there is a grid
that is covered with a perforated plate, which retains larger
impurities or even small parts which may drop accidentally on
the floor. This unique system used by CMV requires a much
smaller installed power that the other systems, thanks to the
friction coefficient (wear), which is much smaller in this
system.
6) Blasting machine: It has
a pressure vessel built in accordance with the ASME VIII
standard, which is hydrostatically tested to operate at a
pressure of 8 Bar (116PSI), with and outlet for one or more
operators, with a remote pneumatic command and a full kit for
the protection of the operator(s), and an air filter that is
appropriate for human breathing. The machine also has a
high-efficiency pneumatic system and high-performance nozzle(s).
Optionally, it can be equipped with a level sensor for automatic
feeding of abrasive material.
7) Abrasive materials purifier / Bucket
elevator: The bucket elevator receives the abrasive
in its hopper and lifts it to the purifier. The elevator
features buckets in nodular cast iron that are highly resistant
to abrasion and is driven by one gear motor. The abrasive
materials purifier receives the abrasive material from the
bucket elevator and, with a system that is adjustable through
counterweights, forms a curtain with the abrasive material,
through which an air stream passes, which is also adjustable,
and which takes the dust and other residues that may be
contaminating the abrasive material, to the exhaust system. The
abrasive material, now free from impurities, drops into the silo
that is located on the blasting machine. Optionally, the
abrasive materials purifier can be supplied with a revolving
screen.
8) Exhaust system: The
combination of deflectors for air intake / outlet ensures an
excellent operational visibility, and, due to their construction,
eliminates the waste of abrasive material. Our model BMF-H dust
collectors have cartridge filters with elements in Viledon(r),
which, besides ensuring an extremely low volume of residual dust
(approximately 2mg/m3), have a considerably long useful life (approximately
15,000 h of work). The cleaning of the filter system is done
automatically by an electronically controlled pulse-jet system.
Optionally, among other items, it is possible to supply the
equipment with a noise damper / rear HEPA type filter, thus
obtaining a volume of residual dust of about 0.4mg/m3.
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